A pilot scale bioreactor using EMMC for carbon and nitrogen removal

A pilot scale (100 l reactor) of an entrapped mixed microbial cell (EMMC) process was fabricated and tested for simultaneous removal of carbon and nitrogen. Process performance, operational stability, and maintenance requirements were all determined. Two sources of actual agricultural processing wastewater containing a high concentration of chemical oxygen demand (COD) (about 800–1,000 mg/l) and domestic sewage containing a low concentration of COD (about 150–200 mg/l) were investigated in this study. Various HRT (hydraulic retention time) and aeration schedules were operated. It was found that soluble COD (SCOD) and soluble total nitrogen (STN) could be removed in the range of 40–70% and 20–90%, respectively, for domestic sewage depending on the operational conditions provided. For agricultural processing wastewater, removal efficiencies of SCOD and STN are 89–91% and 60–75%, respectively, depending on the HRTs and aeration schedules applied. Economic evaluation for the application of domestic sewage was conducted. It was found that at an HRT of 6 h with 24 h of aeration it costs U.S.$1.75 for the treatment of 1,000 gal/day (3.8 m³/day). It is apparent that the EMMC process is technically feasible for simultaneous removal of carbon and nitrogen under the operation of an alternated schedule of the aeration in one single bioreactor. Ultimately, it can replace or upgrade the existing conventional wastewater treatment plant by combining the secondary and tertiary wastewater treatment plant in one bioreactor and provides simple maintenance and operation. This will also assist in providing the high quality of treated effluent meeting current and future environmental regulation for reuse. Electronic Publication