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Numerical comparison of lattice unit cell designs for medical implants by additive manufacturing
Authors:A du Plessis  I Yadroitsava  I Yadroitsev  SG le Roux  DC Blaine
Affiliation:1. CT Scanner Facility, University of Stellenbosch, Stellenbosch, South Africa;2. Physics Department, University of Stellenbosch, Stellenbosch, South Africa;3. Department of Mechanical and Mechatronic Engineering, Central University of Technology, Bloemfontein, South Africa;4. Department of Mechanical and Mechatronic Engineering, University of Stellenbosch, Stellenbosch, South Africa
Abstract:The aim of this study was to compare traditional strut-based lattices with minimal surface designs using morphological analysis and image-based simulations of design files. While the two types have been studied widely, no direct comparison has ever been done. Surprisingly, there are no major differences in performance between the two types generally, but minimal surface designs do outperform slightly on angular load simulation. However, minimal surface designs in this density range are shown to have very thin walls, potentially making their accurate production more challenging, or more suitable for applications where larger pore sizes and sheet thicknesses may be applicable. Interesting results such as dual pore size distributions and variations in tortuosity of pore networks are demonstrated, with differences between various designs. The results show that all the tested designs are suitable for bone implants, but the best design might be selected based on its specialised performance requirements.
Keywords:Lattice structures  additive manufacturing  bone implants  geometric design
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