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直齿圆柱齿轮精锻成形工艺及三维有限元模拟
引用本文:张清萍,赵国群,栾贻国,王广春.直齿圆柱齿轮精锻成形工艺及三维有限元模拟[J].塑性工程学报,2003,10(1):13-15,19.
作者姓名:张清萍  赵国群  栾贻国  王广春
作者单位:山东大学南校区模具工程技术研究中心,济南,250061
摘    要:本文在齿轮分流锻造法的基础上 ,提出了闭式模锻———向内分流法两步成形的直齿圆柱齿轮的精锻工艺方案。采用三维刚塑性有限元法模拟了此工艺的成形过程 ,并且和传统的闭式模锻工艺进行了比较分析。从模拟结果可以看出 ,两步成形工艺不仅工作载荷低 ,而且齿形充填良好 ,是适用于直齿圆柱齿轮精锻的有效工艺方案。

关 键 词:直齿圆柱齿轮  精锻  三维有限元模拟  分流法
文章编号:1007-2012(2003)01-0013-03

Precision forging of spur gear using three-dimensional finite element analysis
ZHANG Qing\|ping,ZHAO Guo\|qun,LUAN Yi\|guo,WANG Guang\|chun.Precision forging of spur gear using three-dimensional finite element analysis[J].Journal of Plasticity Engineering,2003,10(1):13-15,19.
Authors:ZHANG Qing\|ping  ZHAO Guo\|qun  LUAN Yi\|guo  WANG Guang\|chun
Abstract:A two\|stage precision forging process of spur gears is developed according to the divided flow method in this paper,which includes closed die forging process and inside divided flow method.3D rigid\|plastic FEM is used to simulate the forging process in detail.Compared with the conventional closed die forging,the simulation results show that completely filled gear teeth are obtained using a lower forging load by the two\|stage forging method which is the effective forging process for manufacturing of spur gears.
Keywords:spur gear  precision forging  3D FEM  divided flow method
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