Stabilization of Ethanol-Based Alumina Suspensions

Al₂O₃ powders have been successfully dispersed in ethanol by varying the suspension acidity. An operational pH (O.pH) was defined to measure the acidity of these ethanol-based suspensions. The isoelectric point of Al₂O₃ in ethanol was at an O.pH of 8. According to Derjaguin–Landau–Verwey–Overbeek (DLVO) theory, suspensions between an O.pH of 3.5–10.5 possessed only attractive inter-particle potential. Suspensions below 3.5 had high ζ potential, fine particle size, and were Newtonian. However, suspensions at high pH were shear thinning and consisted of agglomerates, despite their high ζ potential. The use of citric acid as a dispersant has also been investigated. At an O.pH of 3, optimum additions of citric acid between 0.6 and 1.0 wt% decreased the particle size, resulted in repulsive inter-particle potentials and increased the solid loading capacity to 15 vol% from 2 vol% while maintaining Newtonian behavior and similar viscosity to suspensions at O.pH 2. Addition of citric acid created agglomerated suspensions that were negatively charged at O.pH 10.5 (obtained by adding NH₄OH), but positively charged suspensions at O.pH 13.6 (obtained by adding tetramethylammonium hydroxide).