Electrocatalyst performance in industrial water electrolysers

Electrocatalyst materials used in industrial water electrolysis equipment must meet stringent requirements for long-term stability. Low electrode overvoltages must be sustained over prolonged periods of normal operation, including power interruptions. This paper presents an overview of the catalyst systems currently favoured for use in alkaline electrolyte. Performance data covering test periods exceeding 30 000 h are presented for representative commercial electrocatalysts. Results obtained in 100 000-A unipolar cells are correlated in detail with expectations based on measurements in laboratory and pilot-plant equipment.Particular attention is given to the effects of open-circuit conditions on electrode stability. An accelerated reverse-potential cycling test is described which allows identification of materials expected to withstand industrial operating conditions. It is found that the better materials which have been identified can be used with confidence, at least in electrolysers of the unipolar design in which potential variations encountered during current interruptions are modest.