Influence of weld misalignment and weld metal overmatch on the prediction of fracture in pipeline girth welds

$\text{J-}\text{integral}$ estimates using elastic-plastic finite element calculations, are shown to compare well with experimental results from single edge-notch bend (SENB) specimens made of X483 grade line pipe steel.The influence of weld misalignment and weld metal overmatch on fracture of cracked girth welds is predicted, also using elastic-plastic finite element calculations. Weld metal overmatch reduces plastic strain levels in the weld and appears beneficial in reducing $\text{J-}\text{integral}$ magnitudes. Predicted values of $\text{J-}\text{integral}$ are shown to increase with weld misalignment. However, $\text{J-}\text{integral}$ magnitudes near the critical value for crack growth initiation were only attained after considerable plastic straining at or near limit load. This result suggests that limit load calculations may be more appropriate for prediction of failure of cracked girth welds than conventional fracture techniques.