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一种智能空调内机包装机的设计
引用本文:林利彬,张昱,杨瑞,游淞麟.一种智能空调内机包装机的设计[J].包装工程,2017,38(5):96-100.
作者姓名:林利彬  张昱  杨瑞  游淞麟
作者单位:广东省智能制造研究所广东省现代控制技术重点实验室,广州510070;广东省智能制造研究所广东省现代控制与光机电技术公共实验室,广州510070;广州市藤田实业有限公司,广州,510070
摘    要:目的设计一种由PLC控制的空调内机包装机,实现机器替代人工的目标。方法通过分析空调内机的包装生产过程,采用Solid Work软件分别建立空调内机定位、取泡沫垫、泡沫垫供给、包装箱供给和装箱等的三维模型,并对组成各机构的零部件进行机械设计。利用西门子S7-200 SMART PLC控制各个机构的步进电机和气缸的协调运作,实现空调内机的全自动包装。结果该包装机能对3种不同规格的空调内机进行全自动的包装。结论该包装机解决了空调内机全自动包装的难题,实现了机器替代人工的目标,提高了生产效率,并且该包装机能对多种不同规格的空调内机进行包装,具有广阔的应用前景。

关 键 词:空调内机  三维模型  全自动包装
收稿时间:2016/9/1 0:00:00
修稿时间:2017/3/10 0:00:00

Design of An Intelligent A/C Internal Unit Packaging Machine
LIN Li-bin,ZHANG Yu,YANG Rui and YOU Song-lin.Design of An Intelligent A/C Internal Unit Packaging Machine[J].Packaging Engineering,2017,38(5):96-100.
Authors:LIN Li-bin  ZHANG Yu  YANG Rui and YOU Song-lin
Affiliation:1.Guangdong Institute of Intelligent Manufacturing a.Guangdong Provincial Key Laboratory of Modern Control Technology; b. Guangdong Province Modern Control and Electromechanical Technology Public Laboratory, Guangzhou 510070, China,1.Guangdong Institute of Intelligent Manufacturing a.Guangdong Provincial Key Laboratory of Modern Control Technology; b. Guangdong Province Modern Control and Electromechanical Technology Public Laboratory, Guangzhou 510070, China,1.Guangdong Institute of Intelligent Manufacturing a.Guangdong Provincial Key Laboratory of Modern Control Technology; b. Guangdong Province Modern Control and Electromechanical Technology Public Laboratory, Guangzhou 510070, China and Guangzhou Tengtian Industry Co., Ltd., Guangzhou 510070, China
Abstract:The work aims to design an A/C internal unit packaging machine controlled by PLC, so as to achieve the goal that machine replaces manpower. By analyzing the process of producing packages for A/C internal unit, SolidWork software was used to respectively establish 3D models with respect to positioning of A/C internal unit, taking foam pad, supplying foam pad and packaging box and boxing, etc. Meanwhile, the mechanical design of the parts comprising all the mechanisms was made. S7-200 SMART PLC was adopted to control the coordinated operation of stepping motor and cylinder of each mechanism, so as to achieve the automatic packaging of A/C internal unit. The packaging machine could automatically package A/C internal units of three different specifications. It is concluded that the packaging machine has solved the problem of automatic packaging of A/C internal unit, which has achieved the goal that machine replaces manpower and improved the production efficiency. Moreover, the packaging machine can package A/C internal units of various specifications and it has broad application prospects.
Keywords:A/C internal unit  3D models  automatic packaging
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