Avoiding filter cake cracking: Influence of consolidation on desaturation characteristics

In cake filtration processes with an air-blowing step, cracking is an undesirable phenomenon as it leads to deterioration of the filtration process by highly increasing gas throughput. This leads to higher residual moisture if the pressure difference cannot be maintained and an increase in overall cost. Crack formation can be avoided by compacting the filter cake before desaturation. While this action will make the separation process applicable by highly reducing gas consumption, there are also potential negative effects. Compaction increases filter cake resistance and might therefore slow down desaturation kinetics. Therefore, the authors investigated how the filter cake characteristics governing desaturation change from the nonconsolidated to the consolidated state of the filter cake and compared these findings to the actual dewatering kinetics. The results showed that for the case where cracking could be oppressed, dewatering kinetics of the consolidated cake are actually faster than for the nonconsolidated cake, despite higher resistance of the consolidated cake. Thus, compaction is an appropriate action when dealing with filter cake cracking.