Thermophysical properties of lanthanum zirconate coating prepared by plasma spraying and the influence of post-annealing

Nano-scaled lanthanum zirconate powder prepared by co-precipitation–calcination method was plasma-sprayed into a thick coating on an alloy substrate. We investigated the thermophysical properties of the free-standing coating, including thermal conductivity and thermal expansion coefficients (TECs). Minimum value of the thermal conductivity (at 900 °C) of the coating was about 0.73 W m⁻¹ K⁻¹, and the average TEC in the measurement range was about 9.45 × 10⁻⁶ K⁻¹. Although the TEC value was similar to that of the bulk material, the change tendency versus temperature was different. After annealing at 1300 or 1400 °C for 50 h, we found that the heat insulation performance of the coating decreased with the heat treatment temperature, while the hardness and fracture toughness increased. A peak of sudden decrease in TEC value can be observed in the curve, and with increasing temperature, the peak shifted to high-temperature direction.