Ideally selective diisocyanate building blocks: New perspectives for dendrimers and coating binders

Using zirconium (IV) salts as catalyst, the reaction of a diisocyanate carrying one tertiary and one primary isocyanate group (IMCI, DIMP) with alcohols can be conducted with complete regioselectivity. This unique selectivity enables the use of a diisocyanate building block in unprecedented ways. Incomplete regioselectivity of diisocyanates, as commonly encountered in currently commercial ones like IPDI and TDI, inevitably leads to polydisperse products in reaction with polyols. The ultimate monodisperse polymer architecture, dendrimers, can now be made in a facile, straightforward manner using IMCI as the ideal diisocyanate building block. Coating applications of this unique building block are not restricted to these perfect branching polymers, but also include isocyanate-functional coating resins. Without any increase in polydispersity, a hydroxyl-functional polyester can be end-capped with the IMCI diisocyanate and subsequently serve as a crosslinker in powder coatings.