一种新型的搓纸轮自动包装控制系统设计

目的针对搓纸轮生产企业人工包装成本高、效率低、包装精度差等问题,设计一种新型的搓纸轮自动包装控制系统。方法系统综合应用PLC和单片机,通过多个机械手的协同工作完成搓纸轮的自动包装;应用基于GPRS网络的无线通信技术,实现系统故障的手机短息提醒,并通过DTU将系统数据上传到云监控服务平台;基于WinCC开发人机交互界面,实现对系统运行的现场级监控;基于Labview开发监控系统,并综合应用云监控服务平台,实现对系统运行的远程控制端监控。结果该控制系统包装效率可达4个/min,包装故障率低于1%,无线通信故障率低于0.1%。结论实际测试表明,该控制系统具有良好的可靠性和稳定性,符合工业应用需求。

New Design of Rubber Roller Automatic Packaging Control System

The work aims to design a new rubber roller automatic packaging control system to solve the problems of high manual packaging costs, low efficiency, low precision, and etc in the production enterprise of rubber roller. This system integrated PLC and SCM to realize the automatic packaging of the rubber roller by cooperative work of multiple manipulators, applied the wireless communication technology based on the GPRS Internet to realize the phone SMS alerts of the system troubles, and transmitted the data to the cloud monitoring & service platform by DTU. Based on WinCC man-machine interaction interface, the field-level monitoring was carried out to the operation of system. On the basis of Labview, the monitoring system was developed and cloud monitoring & service platform was applied to realize the remote monitoring of the control terminals. The control system had packaging efficiency up to 4/min, packaging failure rate less than 1%, and wireless communication failure rate less than 0.1%. The actual test shows that this control system has excellent reliability and stability and meets the requirements of industrial application.