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数控展成电解磨削加工的机理研究
引用本文:干为民,徐家文.数控展成电解磨削加工的机理研究[J].电加工与模具,2005(5):12-15.
作者姓名:干为民  徐家文
作者单位:常州工学院,江苏常州,213002;南京航空航天大学,江苏南京210016
基金项目:国家预研基金;江苏省常州市"831"工程资助项目;江苏省常州市科技计划项目
摘    要:为解决整体叶轮叶片型面的精加工难题,进行了5轴联动数控展成电解磨削加工的机理研究.在分析了数控展成电解磨削加工中的电极反应和数控展成电解加工成形规律的基础上,通过大量的工艺试验,提出了临界展成速度的概念,得到了数控展成电解磨削加工去除余量的规律.解决了一系列工艺问题,最后加工出了符合设计要求的整体叶轮.加工效率比手工修磨、抛光提高12倍以上.

关 键 词:电解磨削  整体叶轮  加工机理
修稿时间:2005年6月2日

Research on Mechanism of Numerically Controlled Electrochemical Contour Evolution Grinding
Gan Weimin,Xu Jiawen.Research on Mechanism of Numerically Controlled Electrochemical Contour Evolution Grinding[J].Electromachining & Mould,2005(5):12-15.
Authors:Gan Weimin  Xu Jiawen
Abstract:In order to solve the problem of finishing the blade surface of integral impeller,the research on mechanism of 5-axis numerically controlled electrochemical contour evolution grinding(NC-ECCEG) is being carried on.Electrode reaction of NC-ECCEG and forming law of numerically controlled electrochemical contour evolution machining(NCECCEM) were analyzed.On the basis of technological tests of NCECCEG,the term of critical contour evolution speed was defined. The forming law of NC-ECCEG was discovered.A series of technical problems were solved.Finally,a qualified integral impeller has been machined.The machining efficiency of NC-ECCEG can be 12 or more times better than that of manual polishing operations.
Keywords:electrochemical grinding  integral impeller  machining mechanism
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