两相均流板对弯管中气固两相运动分布特征的影响

针对燃煤电厂烟气污染物脱除设备入口弯管内气固两相分布不均的问题提出一种新型两相均流板,采用CFD数值模拟首先对比分析了安装两相均流板与常规导流装置的均流效果,之后详细研究了新型两相均流板对弯管水平出口管道中气流速度、颗粒质量分布规律的影响以及板型及板间夹角对两相均流板均流效果的影响,并结合Design-Expert响应面法获得两相均流板的最优结构,将最优结构应用于工业性实验中,最后将计算结果与工业性实验数据进行了比较。结果表明:弯管内安装两相均流板较安装导流板/三角翼挡板气固两相均流效果更优,既可以使气固两相均匀分布又可以有效降低系统的压阻;随板间夹角的增大,管内的气流速度分布以及颗粒的质量浓度分布呈阶段性变化,而管内的压降则随板间夹角增大而增大;最佳两相均流板结构为夹角为75.49°的直板型两相均流板。模拟与实验结果吻合较好,利用提出的数值模拟方法可以详细真实地模拟计算大型及具有复杂内部结构的除尘器入口弯管中气固两相流动。

Motion and distribution of gas-solid two-phase flow in elbow with two-phase deflector

In view of the problem that gas-solid two-phase flow is not evenly distributed in the elbow of the entrance of flue gas pollutants removal system in the coal-fired power plant,a new two-phase deflector structure was put forward. CFD numerical simulation was employed to analyze the uniform effect of two-phase deflector and conventional deflector. The effect of the two-phase deflector on the distribution law of flow velocity and particle mass, and the effect of the plate shape and the plate angle on the uniform effect of two-phase deflector were simultaneously studied. Finally, the optimum structure of the two-phase deflector was obtained by the Design-Expert response surface method and CFD. The optimal structure was applied to the industrial test and the final result of the calculation and industrial test data were compared. The results showed that it is better to install two-phase deflector than deflector or delta wing baffle in the elbow because of the more uniform distribution and lower pressure drop. The flow velocity distribution and the particle mass concentration distribution changed gradually with the increase of the angle between the plates and the pressure drop of the elbow increased with the angle between the plates too. The optimum structure was the two-phase deflector with the angle of 75.49°and straight plate type. The comparison between the simulation and field measurements showed good agreement. The numerical simulation method proposed by this paper can be used to calculate gas-solid flows in the ESP inlet elbow with complex internal structure in detail.