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The effect of a non-circular drawing sequence on delamination characteristics of pearlitic steel wire
Affiliation:1. National Research Laboratory for Computer Aided Materials Processing, Department of Mechanical Engineering, KAIST, 291 Daehak-ro, Yuseong-gu, Daejeon 305-701, Republic of Korea;2. Ultimate Manufacturing Technology R&BD Group, Daegyeong Regional Division, KITECH, 320 Techno sunhwan-ro, Yuga-myeon, Dalseong-gun, Daegu 711-883, Republic of Korea;3. Wire Rod Research Group, Technical Research Laboratories, POSCO, 1 Goedong-dong, Nam-gu, Pohang, Gyeongbuk 790-785, Republic of Korea;1. IFW Dresden, Helmholtzstr. 20, D-01069 Dresden, Germany;2. Technische Universität Dresden, Institut für Werkstoffwissenschaft, D-01062 Dresden, Germany;3. Institute of Natural Sciences, Ural Federal University, 620000 Ekaterinburg, Russia;4. Technische Universität Bergakademie Freiberg, Institut für Werkstoffwissenchaft, Gustav-Zeuner-Str. 5, D-09599 Freiberg, Germany;5. Technische Universität Dresden, Institut für Strukturphysik, D-01062 Dresden, Germany;1. Groupe de Physique des Matériaux, UMR 6634 CNRS, Université et INSA de Rouen, 76801 Saint Etienne du Rouvray, France;2. CORIA, UMR 6614 CNRS, Université et INSA de Rouen, 76801 Saint Etienne du Rouvray, France;1. Department of Chemical Engineering and CERMA, Université Laval, Quebec G1V0A6, Canada;2. Laboratoire de Chimie Physique, Université Félix Houphouët-Boigny, Abidjan-Cocody, Cote d’Ivoire;3. Moroccan Foundation for Advanced Science, Innovation and Research (MAScIR), Institute of Nanomaterials and Nanotechnology, Laboratory of Polymer Processing, Rabat, Morocco;1. Department of Mechanical Engineering, Faculty of Engineering, Urmia University, Urmia, Iran;2. School of Computer Science, Engineering & Mathematics, Flinders University, Adelaide, Australia;3. Department of Mechanical Engineering, Islamic Azad University, Tabriz Branch, Tabriz, Iran;1. Department of Mechanical Engineering & KI for the NanoCentury, Korea Advanced Institute of Science and Technology, Daejeon 34141, Republic of Korea;2. Department of Mechanical Engineering, Yonsei University, Seoul 03722, Republic of Korea
Abstract:In this study, a non-circular drawing (NCD) sequence was applied to investigate the effect of deformation behavior, microstructure and texture evolution on delamination characteristics of pearlitic steel wire under torsional deformation mode. The multi-pass NCD sequence was numerically and experimentally applied up to the 12th pass in comparison with conventional wire drawing (WD). For investigation of the deformation characteristics of the drawn wires, three-dimensional finite element and flownet analyses were carried out. These simulation results indicated that the NCD could impose relatively homogeneous plastic deformation on the wire compared to the WD. From the scanning electron microscopy and X-ray diffraction results, globular cementite and cylindrical texture component, which might increase likeliness of delamination fracture, were rarely observed in the NCD drawn wire. In the torsion test, the delamination fracture was observed in the WD drawn wire for the 10th pass while it did not occur for the 12th pass NCD. In addition, the ultimate tensile strength (UTS) of 2300 MPa grade wire was manufactured by the NCD and the UTS value was 257 MPa higher than the one of the WD. Therefore, it was demonstrated that the multi-pass NCD could impose relatively homogeneous plastic deformation on the wire, resulting in high-torsional ductility with better strength compared to the WD.
Keywords:Non-circular drawing sequence  Delamination fracture  Pearlitic steel wire  Deformation homogeneity  Microstructure  Texture
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