The Inhibitive Effect of Traces of SO2 on the Oxidation of Iron

The oxidation of Fe was investigated at 500–700°C in the presence of O₂ with 0–1000 ppm SO₂. The exposures were carried out in a thermobalance and lasted for 24 h. The oxidized samples were investigated by grazing-angle XRD, SEM/EDX, GDOES and XPS. The rate of oxidation of pure iron is slowed down by traces of O₂ in O₂ below 600°C while SO₂ has no effect on oxidation rate at higher temperatures. Exposure to SO₂<600°C resulted in the formation of small amounts of sulfate at the gas/oxide interface. In addition, sulfur, probably sulfide, accumulated at the metal/oxide interface. The influence of SO₂ on oxidation rate is attributed to surface sulfate. The sulfur distribution in the scale is rationalized in terms of the thermodynamic stability of compounds in the Fe–O–S system. Exposure to SO₂ caused the formation of hematite whiskers.