Effect of TMB-5 on dispersion of MWCNTs in iPP and crystallization of β-nucleated iPP/MWCNTs composites

In this work, multiwall-carbon-nanotubes (MWCNTs), β nucleating agent(TMB-5) and isotactic polypropylene(iPP) were mixed to prepare MWCNTs/iPP composites, which were processed by a corotating twin screw extruder at 270 °C. MWCNTs at 0 wt%, 0.05 wt%, 0.3 wt%, 1 wt%, 2 wt% and 3 wt% were added into the composites respectively and the concentration of TMB-5 was 0.3 wt% consistently. Polarized light microscopy (POM), scanning electron microscopy (SEM), transmission electron microscopy (TEM), differential scanning calorimetry (DSC) and Wide-angle X-ray diffraction (WAXD) were used to study the dispersion of MWCNTs in the β-Nucleated iPP and the crystallization of the composites. SEM and TEM graphs showed that MWCNTs dispersed individually in the iPP matrix when TMB-5 was added in the composites. In the contrast, there were many aggregates of MWCNTs in iPP matrix without TMB-5. DSC and WAXD results indicate that TMB-5 and individual MWCNTs have a synergistic effect on inducing the formation of β crystals. However, with the content of MWCNTs increasing in the composites, β crystal content decreased and α crystal content increased, which indicated that MWCNTs aggregating in the iPP matrix acted as α nucleating agent restricting the formation of β crystals and the effect of TMB-5 on dispersion became limited at a relatively high MWCNTs content.