Preparation of an organomontmorillonite master batch and its application to high‐temperature‐vulcanized silicone‐rubber systems

N,N‐Di(2‐hydroxyethyl)‐N‐dodecyl‐N‐methyl ammonium chloride was used as an intercalation agent to treat Na⁺‐montmorillonite and form a novel type of organic montmorillonite (OMMT). An OMMT master batch (OMMT‐MB) was prepared by solution intercalation and was used in the preparation of high‐temperature‐vulcanized silicone rubber (HTV‐SR)/OMMT‐MB nanocomposites. The properties, such as the tensile and thermal stability, were researched and compared with those of composites directly incorporated with OMMT or aerosilica. A combination of Fourier transform infrared spectroscopy, wide‐angle X‐ray diffraction, and transmission electron microscopy studies showed that HTV‐SR/OMMT‐MB composites were on the nanometer scale, and their structure was somewhat hindered by the presence of OMMT. The results showed that the tensile properties of HTV‐SR/OMMT‐MB and HTV‐SR/OMMT systems were better than those of pure HTV‐SR. Compared with those of HTV‐SR/OMMT‐20%, the tensile strength and elongation at break of HTV‐SR/OMMT‐MB‐20% were improved about 1.5 and 0.9 times, respectively. This was probably due to the nanoeffect of the exfoliated silicate layers. Moreover, the tensile strength of HTV‐SR/OMMT‐MB‐20% was nearly equal to that of HTV‐SR/aerosilica‐20%, and the elongation at break even showed much improvement. Additionally, the thermal degradation center temperature of the HTV‐SR/OMMT‐MB‐20% nanocomposite was increased by 30°C compared with that of the HTV‐SR/OMMT‐20% composite. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008