Photopolymer kinetics using light intensity gradients in high-throughput conversion analysis

Light intensity gradients and light exposure time gradients were combined to produce contours of constant dose on a sample substrate. These polymerized samples were subsequently analyzed using high-throughput Fourier transform infrared spectroscopy to measure conversion as a function of both gradients. Three (meth)acrylate monomers were analyzed over light doses ranging from 0 mJ/cm² to 920 mJ/cm², demonstrating that in thin films, higher light intensities at a constant light dose produce higher conversion due to a decreased oxygen inhibition time and larger thermal excursions. At a light dose of 75 mJ/cm², the conversion of 2-ethylhexyl acrylate increases from 40 ± 2% at a light intensity of 0.9 mW/cm² to 59 ± 3% at 7.2 mW/cm². The two acrylate monomers exhibited rapid photopolymerization up to a specific conversion, after which additional radiation dose produced only marginal increases in overall conversion. For hexanediol diacrylate, a light dose of 300 mJ/cm² was the minimum amount required to reach the maximum conversion over the entire range analyzed. For the dimethacrylate system, a similar effect was seen, with a reduced oxygen inhibition time and conversion above 70% showing a similar conversion at a constant light dose of 500 mJ/cm². In all three systems, dose contours were used to determine a range of light intensities at which a statistically similar conversion would occur for a specified light dose.