Conductive PE-carbon composites by elongation flow injection moulding

In Part 1 and Part 2 of this paper the preparation of linear polyethylene (PE)-carbon black processed composites with conducting electrical properties was examined by means of elongation flow injection moulding. Mould geometry was optimized in the form of oriented double-armed bars so as to give enhanced mechanical properties combined with a high degree of electrical homogeneity. The present paper deals with composites using a high molecular weight PE matrix. It is shown that the injection-moulded composite material exhibits not only a lower percolation threshold, _c, than the conventionally pressure-moulded isotropic sample, but also conductivities two to three orders of magnitude larger than the latter. The radial and axial conductivity profiles, for concentrations well above _c, are discussed in the light of the molecular orientation variations across the bars as determined by birefringence. A segregation of primary filler particles, during flow-induced orientation, into axial channels has been shown to explain the enhancement of conductivity detected in the injected mouldings. In addition, for filler concentrations near 7%, -profile analysis indicates the development of a uniform conductive-stiff inner cylinder, several millimetres wide, homogeneously extending along the full length of the injected material.