Fabrication of a polymer with three-dimensional structure by the ion beam graft polymerization method

The graft polymerization method is one of the most effective techniques to produce a new polymer with unique function. To produce the polymer, we conducted experiments on radiation graft polymerization using ion beams of several hundred keV energy. A high density polyethylene (PE) film was irradiated with H⁺ beams, then, graft polymerization with monomer solution such as acrylic acid or acrylonitrile was conducted. Radicals generated by the interaction between the beam ions and the PE molecules become the starting point of the graft polymerization. Since the range in PE depends on ion energy, the density distribution of the graft chain can be controlled by the ion energy. Using a mask which restricts the ion beam incidence, PE sheets containing graft chains only in the unmasked area were obtained. Multiple ion beam graft polymerization can produce a polymer which has some functional bases at specified position. We have demonstrated the production of a polymer film with a three-dimensional structure.