Property and microstructure evaluation as a function of processing parameters: Large HY-80 steel casting for a US Navy submarine

Processing techniques can significantly alter the properties of a material and can ultimately determine whether a component will perform its function safely. This effort involves the investigation of the processing parameters of HY-80 steel castings; specifically a large HY-80 submarine casting that failed while in service due to improper processing. Samples taken from the failed casting were evaluated in the as-received condition and after exposures to various improper quench and temper scenarios that were possible during casting production. Microstructural examination and hardness measurements were used to evaluate the condition of the high strength steel and these results were correlated to Charpy impact toughness. One important result of this work indicates that hardness alone is not a good indication of material condition: the same measured hardness values yielded very different fracture behavior. The window of favorable processing parameters as defined by heat treatment temperature was clarified based on the specification requirements set by the US Navy for HY-80 castings.