RAFT‐mediated emulsion polymerization of chloroprene and impact of chain‐end structure on chloroprene rubbers

The reversible addition‐fragmentation chain transfer (RAFT) polymerization of chloroprene (CP) in an emulsion system using a dithiocarbamate‐type RAFT agent was studied. The controlled RAFT‐mediated emulsion polymerization was achieved by the appropriate combination of a RAFT agent and nonionic surfactant (polyoxyethylene phenyl ether) using a water‐soluble initiator (VA‐044) at 35 °C. An almost linear first‐order kinetic plot was observed until relatively high conversion (>80%) with molecular weights between 22,300 and 33,100 and relatively narrow molecular weight distributions (M_w/M_n ≦ 1.5) were achieved. The amount of the emulsifier used and the pH of the system were found to affect the controlled character, polymerization rate, and induction period, which are related to the size of the emulsion particles. Large‐scale RAFT‐mediated emulsion polymerization was also employed to afford industrially applicable poly(CP) (M_w > 25 × 10⁴, resulting product > 2300 g). The vulcanized CP rubber obtained from the RAFT‐synthesized poly(CP) exhibited better physical properties, particularly tensile modulus and compression set, which may be due to the presence of the reactive end groups and the absence of low‐molecular‐weight products. We also evaluated the impact of the chain‐end structure on the mechanical and physical properties of these industrially important CP rubbers with carbon black. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46008.