The microencapsulation of calcium chloride hexahydrate as a phase‐change material by using the hybrid coupler of organoalkoxysilanes

A novel method of microencapsulation for inorganic salt hydrates as phase‐change material (PCM), which is essential for their broad application, was pursued by combining sol–gel process with interfacial polymerization. Calcium chloride hexahydrate (CCH), chosen as a representative PCM of salt hydrates, was used as a core material, and organoalkoxysilane was applied to provide hybrid properties of mediating the hydrophilic core and hydrophobic shell material. The Fourier transform infrared spectra and SEM images confirmed that the siloxane and polyurea shell material successfully capsulated the CCH core. Fine morphology of microcapsules was further investigated with SEM, and it presented almost‐spherical shape and a well‐defined core–shell structure. Thermogravimetric analysis indicated that microcapsules containing CCH have sufficient thermal stability, which usually degraded in four steps. Differential scanning calorimeter investigation confirmed additionally that the microencapsulated CCH absorbs thermal energy with phase change during the melt process but undergo a severe super cooling phenomenon in the crystallizing process. In addition, the durability test was conducted to evaluate the siloxane polymer and polyurea as a shell material, protecting CCH from leaking. The effect of pH and the ratio of ingredients were studied in terms of encapsulation possibility and performance of core PCM, which include morphology of core–shell particles and essential thermal properties as a PCM. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45821.