Alumina/MWCNTs composites by aqueous slip casting and pressureless sintering

Slip casting of stabilized aqueous suspensions followed by pressureless sintering was used for preparation of dense Al₂O₃/MWCNTs composites. The suspensions were stabilized by commercial polyelectrolyte dispersant Darvan C–N. In order to increase the stability, the pH value of the suspension was adjusted to ∼10. At this pH the highest ζ-potential values of the alumina powder and of the MWCNTs functionalised in boiling nitric acid were achieved. Two different agents, namely ammonium hydroxide and sodium hydroxide, were used for the pH adjustment. Their influence on the viscosity of suspensions and on consolidation and densification behaviour of the Al₂O₃/MWCNT composites was evaluated. The effect of ammonium hydroxide was more pronounced, as confirmed by lower viscosity of the suspension, higher sintered density, and fine-grained microstructure of the sintered composites. The Al₂O₃/t-MWCNTs composites with 0.1 wt% of the MWCNTs, with 99.9% relative density, the mean size of alumina grains ∼1 μm, and homogeneously distributed carbon nanotubes were prepared by the pressureless sintering at 1500 °C.