Multicomponent toughened ceramic materials obtained by reaction sintering

Very dense zirconia-toughened ceramics with a mullite matrix based on the quaternary system ZrO₂-Al₂O₃-SiO₂-MgO in the temperature range as low as 1450 to 1500° C have been obtained by reaction sintering of zircon/alumina/magnesia mixtures. The shrinkage, advance of reaction, microstructure, densification mechanism and mechanical properties are reported. The results are explained in terms of transitory and permanent liquids that appear at 1425° C and ~ 1450° C respectively.