Edible oxygen barrier bilayer film pouches from corn zein and soy protein isolate for olive oil packaging

An edible oxygen barrier film pouch was fabricated from a heat sealable corn zein (CZ) layer laminated on soy protein isolate (SPI) film and used to package olive oil condiments for use with instant noodles. The mechanical, barrier, and physical properties of the CZ/SPI bilayer films were then investigated and the oxidative stability of olive oil in the pouches was measured during storage under dry and intermediate relative humidity conditions. When compared to the SPI film, lamination with an additional layer of CZ film led to increased tensile strength and water barrier properties, while it had a lower elongation at break and decreased oxygen barrier properties. Nevertheless, the oxygen permeability of the CZ/SPI film (0.81 × 10⁻¹⁸ m³ m/m² s Pa) was lower than that of nylon-metalocene catalyzed linear low-density polyethylene (NY/mLLDPE) film (3.51 × 10⁻¹⁸ m³ m/m² s Pa) which is the material usually used for such condiments. The CZ/SPI bilayer films generated here were heat sealable at 120-130 °C and produced a seal strength greater than 300 N/m. The higher oxygen barrier property of the CZ/SPI bilayer films resulted in reduced oxidative rancidity of olive oil packaged in the CZ/SPI film when compared to olive oil packaged in NY/mLLDPE films.