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超声波塑料焊机声学系统连接界面破坏及PIII强化
引用本文:田修波,汤宝寅,杨士勤,PaulKChu.超声波塑料焊机声学系统连接界面破坏及PIII强化[J].焊接学报,1999,20(4):233-237.
作者姓名:田修波  汤宝寅  杨士勤  PaulKChu
作者单位:[1]哈尔滨工业大学现代焊接生产技术国家重点实验室 [2]香港城市大学
基金项目:国家自然科学基金(59675054)和航天基金(970951-093)资助项目
摘    要:对超声波塑料焊机的声学系统连接界面破坏进行了分析研究。表明硬铝合金焊头极易发生表面的粘着磨损破坏,使得声学系统谐振特性变坏,效率降低。采用等离子体浸没离子注入(PⅢ)的方法对声学系统的连接面进行了氮的注入强化。高、低压的交替处理使得表面显微硬度提高60%,而且在材料近表面生成了AlN相,从而改变了其表面化学特性,使处理后的声学系统连接表面粘着倾向大大降低。

关 键 词:超声波塑料焊机  粘着破坏  声学系统  离子注入
收稿时间:1999/4/19 0:00:00
修稿时间:1999/9/5 0:00:00

Adhesion Damage and PIII Strengthening of Interfaces of Acoustic System in an Ultrasonic Plastic Welder
Tian Xiubo,Tang Baoyin,Yang Shiqin and Paul K. Chu.Adhesion Damage and PIII Strengthening of Interfaces of Acoustic System in an Ultrasonic Plastic Welder[J].Transactions of The China Welding Institution,1999,20(4):233-237.
Authors:Tian Xiubo  Tang Baoyin  Yang Shiqin and Paul K Chu
Affiliation:National Key Laboratory Advanced Welding Production Technology, Harbin Institute of Technology,National Key Laboratory Advanced Welding Production Technology, Harbin Institute of Technology,National Key Laboratory Advanced Welding Production Technology, Harbin Institute of Technology and HongKong City University of HongKong
Abstract:The connection-surface damage of the acoustic system in an ultrasonic plastic welder is analysised. It is shown that the horn made of aluminum alloys(e.g.Ly12CZ) is apt to adhesion-wear,that makes the resonance properties worsening and leads to decreasing of the acoustic transmitting efficiency.The surfaces are treated using nitrogen plasma immersion ion implantation. After treatment alternatively with high voltage and low voltage implantation, the surface microhardness is increased by 60% and AlN phase precipitates in the near surface. Consequently,it substantially decreases the tendency of the adhesion-wear.
Keywords:rasonic plastic welding adhesion damage  acoustic system  plasma immersion ion implantation
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