Synthesis of tetrahydrofuran from maleic anhydride on Cu–ZnO–ZrO2/H-Y bifunctional catalysts

A series of bifunctional Cu–ZnO–ZrO₂/H-Y catalysts of different compositions were prepared by coprecipitating sedimentation method and were characterized by surface area and XRD analyses. The catalytic performance in synthesis of tetrahydrofuran was evaluated and optimized in a three-phase slurry batch reactor. The experimental results showed that the appropriate ratio of Cu/ZnO in the hydrogenation catalyst was 50/45, for which the conversion of maleic anhydride (MA) and selectivity of tetrahydrofuran (THF) reached 100% and 46%, respectively, at 50 bar and 493 K after 6 h of operation. Also, according to these results, it was demonstrated that the incorporation of zirconium oxide in the catalyst formulation enhanced the catalytic activity, and tetrahydrofuran selectivity was increased to 55%. Ultimately, it was concluded that the bifunctional catalyst of Cu–ZnO–ZrO₂/H-Y was an appropriate catalyst to produce THF from MA with high activity, selectivity and stability.