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螺线管式磁感应钢丝绳断丝检测系统设计
引用本文:彭婷婷,周义仁.螺线管式磁感应钢丝绳断丝检测系统设计[J].工矿自动化,2014(1):80-83.
作者姓名:彭婷婷  周义仁
作者单位:太原理工大学测控技术研究所;太原理工大学水利科学与工程学院;
摘    要:针对现有钢丝绳损伤检测采用人工检查或定期换绳的方法,存在效率低、成本浪费严重及安全性差等问题,设计了螺线管式磁感应钢丝绳断丝检测系统。系统检测原理:当钢丝绳出现断丝时,磁导率会相应降低,磁阻变大,电感量减小,从而导致线圈磁场不平衡并产生感应电动势,根据该感应电动势的大小可判断出钢丝绳断丝的状况。试验结果表明,该系统克服了传统电磁检测技术不能精确检测钢丝绳内部出现断丝的缺陷,检测精度可达95%以上。

关 键 词:钢丝绳  螺线管式  缺陷检测  电磁感应  传感器  信号采集

Design of detection system of solenoid magnetic induction for broken steel wire rope
PENG Tingting;ZHOU Yiren.Design of detection system of solenoid magnetic induction for broken steel wire rope[J].Industry and Automation,2014(1):80-83.
Authors:PENG Tingting;ZHOU Yiren
Affiliation:PENG Tingting;ZHOU Yiren;Institute of Measuring and Controlling,Taiyuan University of Technology;College of Water Conservancy Science and Engineering,Taiyuan University of Technology;
Abstract:In view of problems of low efficiency,serious wasting cost and poor safety of existing steel rope damage detection methods which using artificial method to inspect and regularly replacing steel rope,a detection system of solenoid magnetic induction for broken steel wire rope was designed.The detection theory of the system is:when broken wire occurs,the permeability will be reduced accordingly,reluctance increases,and the inductance decreases,and then induced electromotive force will be generated because of the imbalance magnetic field of coil.According to the induced electromotive force,the situation of broken wires can be determined.The experiment results show that the system overcomes defects that traditional electromagnetic detection technology cannot accurately detect internal broken wire rope,and accuracy can reach above 95%.
Keywords:steel wire rope  solenoid  defect detection  electromagnetic induction  sensor  signal acquisition
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