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基于离散元法的砾岩地层三棱齿切削破岩数值模拟
引用本文:刘笑傲,邹德永,王庆,刘洪山,黄勇,陈雅辉. 基于离散元法的砾岩地层三棱齿切削破岩数值模拟[J]. 特种油气藏, 2022, 29(4): 149-155. DOI: 10.3969/j.issn.1006-6535.2022.04.021
作者姓名:刘笑傲  邹德永  王庆  刘洪山  黄勇  陈雅辉
作者单位:1.中国石油大学(华东),山东 青岛 266580; 2.中国石油工程技术研究院有限公司,北京 102206; 3.中国石油青海油田分公司,青海 海西 816499; 4.中国石化重庆页岩气有限公司,重庆 408400
基金项目:中国博士后科学基金“钻柱中应力分布差异对声传播特性的影响规律研究”(2021M693508);中央高校基本科研业务专项基金“基于循环温度激变的致密砂岩可钻性弱化机制研究”(18CX02102A);中国石油重大科技项目“深层复杂条件钻井提速方法与关键技术研究”(ZD2019-183-005)
摘    要:三棱齿因具有强抗冲击性与高耐磨性,可提高PDC钻头在砾岩地层中破岩效率及寿命,但在砾岩地层中的破岩机理及破岩效果不明确,导致砾岩地层中三棱齿PDC钻头设计缺乏理论依据。针对上述问题,基于离散元法建立了三棱齿切削破碎砾岩的数值仿真模型,研究不同砾石与胶结物基质黏结强度差情况下砾岩破岩形式与过程,并分析了三棱齿直径及后倾角对三棱齿切削力及砾岩破碎过程中岩石裂纹拓展的影响。结果表明:在黏结强度差大于70 MPa时,砾石会直接被剥离,而强度差小于40 MPa时,砾石直接被破碎;2种黏结强度差情况下,三棱齿直径为16 mm,后倾角为15°时,切削破碎砾岩效率均能达到最高。该研究对三棱齿PDC钻头设计具有理论意义。

关 键 词:三棱齿  PDC钻头  砾岩地层  破岩机理  切削齿直径  后倾角  离散元法
收稿时间:2021-10-21

Numerical Simulation of Rock Breaking by Triangular Prismatic Cutter in Conglomerate Formation Based on Discrete Element Method
Liu Xiaoao,Zou Deyong,Wang Qing,Liu Hongshan,Huang Yong,Chen Yahui. Numerical Simulation of Rock Breaking by Triangular Prismatic Cutter in Conglomerate Formation Based on Discrete Element Method[J]. Special Oil & Gas Reservoirs, 2022, 29(4): 149-155. DOI: 10.3969/j.issn.1006-6535.2022.04.021
Authors:Liu Xiaoao  Zou Deyong  Wang Qing  Liu Hongshan  Huang Yong  Chen Yahui
Affiliation:1. China University of Petroleum (East China), Qingdao, Shandong 266580, China; 2. CNPC Engineering Technology R&D Company Limited, Beijing 102206, China; 3. PetroChina Qinghai Oilfield Company, Haixi, Qinghai 816499, China; 4. Sinopec Chongqing Shale Gas Co., Ltd., Chongqing 408400, China
Abstract:Due to its strong resistance to impact and wear, triangular prismatic cutter grants PDC bit with better rock-breaking efficiency and longer service life when it is used in conglomerate formation, but the rock-breaking mechanism and rock-breaking effect in conglomerate formation are not clear, resulting in a lack of theoretical support for the design of the PDC bit with triangular prismatic cutter which is used in the conglomerate formation. A numerical simulation model of conglomerate breaking by triangular prismatic cutter was established based on the discrete element method to study the conglomerate breaking mode and process under the condition of different bonding strength between conglomerate and cement matrix, and to analyze the effect of diameter and back rake angle of triangular prismatic cutter on the cutting force of triangular prismatic cutter and the propagation of rock cracks during conglomerate breaking. The results showed that the conglomerate was directly stripped at a bonding strength difference of more than 70 MPa, while it was directly broken at a bonding strength difference of less than 40 MPa; the conglomerate cutting and breaking efficiency was maximized at a triangular prismatic cutter diameter of 16 mm and a back rake angle of 15 ° for both bonding strength differences. The study is theoretically significant for the design of PDC bit with triangular prismatic cutter.
Keywords:triangular prismatic cutter  PDC bit  conglomerate formation  rock breaking mechanism  cutter diameter  back rake angle  discrete element method  
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