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Sensor design and image accuracy for application of capacitance CT to the petroleum refinery process
Authors:Tong Zhao   Masahiro Takei   Kenta Masaki   Ryoji Ogiso   Koji Nakao  Akira Uchiura
Affiliation:

aDepartment of Mechanical Engineering, Nihon University, 1-8-14, Kanda Surugadai, Chiyoda-ku, Tokyo 101-8308, Japan

bProcess Dynamics Solution Unit, Chiyoda Advanced Solutions Corporation, Technowave 100 Bldg, 1-25, Shin-Urashima-cho 1-chome, Kanagawa-ku, Yokohama 221-0031, Japan

cFuel Research Laboratory, Research and Development Division, Nippon Oil Corporation, 8, Chidoricho, Naka-ku, Yokohama, 231-0815, Japan

Abstract:Fluid catalytic cracking (FCC) catalysts are used to produce high-quality petroleum from residual oil by the contact cracking process in the petroleum refinery. The key point in producing high-quality petroleum from residual oil is uniform fluidization at the mixing point. The sensor for capacitance computed tomography (CT) is designed to visualize the powder concentration in the process of mixing air and FCC catalysts in a vertical pipeline. The concentration distribution images are obtained under certain air-catalyst parameter conditions. The relationship between the air-catalyst parameter condition and the powder distribution is analyzed in detail. Moreover, the accuracy of the reconstructed image is discussed systemically in terms of volume fraction, residual capacitance, and capacitance correlation.
Keywords:ECT flow visualization   FCC catalysts   Gas–solid two-phase flow
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