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Study washboarding phenomenon in frame sawing machines
Authors:Kazimierz Orlowski  Roman Wasielewski
Affiliation:1. Faculty of Mechanical Engineering, Department of Manufacturing Engineering and Automation, Gdansk University of Technology, ul. G. Narutowicza 11/12, 80-952, Gdansk, Poland
Abstract:The paper concerns washboarding phenomenon where for every kind of sawing a very regular pattern is characterised by a sinusoidal – like variation in board thickness. That pattern is an effect of the saw blade lateral vibrations. It is palpable that these vibrations are detrimental to the cutting process, and lead to poor surface quality and dimensional accuracy, and raw material waste. For band saws in the contemporary literature models explaining a washboarding phenomenon are supported on self-excited (self-induced) vibration theories. However, these explanations cannot be simply broadened into the washboarding phenomenon in frame sawing machines. In this work based on theoretical and experimental investigation the washboard pattern formation is clarified by the authors with the use of a theoretical model, in which the rugged surface is an effect of vibrations generated by lateral cyclic loading and lagged wave formation. The authors hope that their obtained results contribute significantly to further understanding of this important but complicated phenomenon.
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