Abstract: | Slab casting for hot rolled steel and strip casting using the twin roll casting (TRC) method are compared in terms of inclusions evolution. There are differences of the processes, mainly the use of casting flux in CC of slabs, or pool shapes and sizes in terms of TRC, particularly when roll diameters vary. The inclusion evolution of alumina in a low carbon steel grade was estimated. By modelling particle growth rate, coagulation and deposition, an ‘agglomeration index’ was created to describe the probability of clogging in the SEN. Similarly the growth of secondary alumina precipitation during cooling of the melt in the pool by Stokes collision and turbulent collision was estimated in terms of forming large particles which are able to float‐up. Influences of melt superheat or caster size were taken into account. |