Fracture toughness of alumina/lanthanum titanate laminate composites with a weak interface

Layers of lanthanum titanate (La₂Ti₂O₇) and α-alumina (α-Al₂O₃) were employed to form a layered composite in order to improve the fracture toughness of monolithic alumina. The composites were produced by two different processing methods. In the first, individually presintered pellets of α-Al₂O₃ and La₂Ti₂O₇ were stacked together and hot-forged. In the second, tape cast molten salt La₂Ti₂O₇ and dense α-Al₂O₃ were stacked together and hot-forged. The forged composite samples were investigated by optical microscopy, scanning electron microscopy (SEM), Vickers indentation and three-point bending. During the hot-forging process, an interphase, aluminum titanate (Al₂TiO₅) was found to form as a result of the reaction between α-Al₂O₃ and La₂Ti₂O₇. The flexural strength and the fracture toughness of the resulting laminate composites were found to be 320 MPa and 7.1 MPa m^1 / 2, respectively. Indentation experiments showed that the newly formed Al₂TiO₅ at the interface is sufficiently weak to promote crack deflection and hence increase the fracture energy and mechanical properties of the composite.