Citrate gel synthesis and characterization of (ZrO2)0.85(REO1.5)0.15 (RE = Y, Sc) solid solutions

By the citrate gel method, (ZrO₂)_0.85(REO_1.5)_0.15 (RE = Y, Sc) solid solutions in pure cubic fluorite structure were prepared at relatively low calcination temperatures. The existence of the strong coordination interaction between the COO⁻ groups of the ligands and metal ions could effectively prevent the segregation of metal ions during the gel formation. Upon heat treatment within 110-500 °C, the gel decomposed by multi-steps, with the formation of well-defined intermediate decomposition products, while, the bonding nature between COO⁻ groups and metal ions changed with temperature: unidentate (110-250 °C) → bridging (300-350 °C) → ionic (400-500 °C). The oxide powder resulted from the calcination of the gel at 800 °C is an assembly of mesoporous nanoparticles with uniform sizes, but agglomerated in lumps. It was confirmed that the chemical homogeneity, nanoparticle size uniformity and crystallinity, sinterability and electrical conductivity of (ZrO₂)_0.85(REO_1.5)_0.15 can be remarkably improved by avoiding the phase separation (solid/liquid) phenomenon during the preparation of the gels.