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燃瓦斯气蓄热式加热炉再燃低氮改造数值模拟
引用本文:王义德,孙巧群,张成志,高建民,刘同仁,李喜梅,王华山,杜谦.燃瓦斯气蓄热式加热炉再燃低氮改造数值模拟[J].哈尔滨工业大学学报,2018,50(7):46-51.
作者姓名:王义德  孙巧群  张成志  高建民  刘同仁  李喜梅  王华山  杜谦
作者单位:哈尔滨工业大学燃烧工程研究所;燕山大学车辆与能源学院;哈尔滨工程大学航天与建筑工程学院;沈阳华顺供热集团;山东龙福油页岩综合利用有限公司
基金项目:国家自然科学基金项目(51506035);十二五国家科技支撑计划项目(2014BAA07B03)
摘    要:为实现燃瓦斯气加热炉氮氧化物(NOx)排放低于200 mg/m3(O2体积分数3.5%)的要求,提出高效的再燃低氮改造方案.通过数值计算和工业试验相结合的方法对其进行验证.采用FLUENT软件计算不同再燃瓦斯气比例和当量比下,不同截面温度及NOx质量浓度分布,NOx生成还原特性和瓦斯气未燃尽率等.根据优化的数值计算结果对加热炉进行改造,进行连续一周的工业试验.结果表明:增加再燃比,燃烧空间高温区域比例降低,热力型NOx生成量减少且减幅增大,再燃作用对NOx的还原率先升高后降低.当再燃比为0.20时,再燃作用还原NOx的效率最高.增加再燃比或降低主燃区当量比将降低NOx浓度,但瓦斯气未燃尽率升高.通过与工业试验对比,验证了计算的可靠性.当再燃比为0.15~0.20,主燃区当量比为1.15~1.20时,NOx质量浓度最高值约160 mg/m3,均值约130 mg/m3(O2体积分数3.5%),且瓦斯气未燃尽率较低.

关 键 词:氮氧化物    蓄热式加热炉    瓦斯气    再燃技术    数值模拟
收稿时间:2017/8/14 0:00:00

Mathematical modeling on low nitrogen reconstruction by reburning in regenerative heating furnace fired refining gas
WANG Yide,SUN Qiaoqun,ZHANG Chengzhi,GAO Jianmin,LIU Tongren,LI Ximei,WANG Huashan and DU Qian.Mathematical modeling on low nitrogen reconstruction by reburning in regenerative heating furnace fired refining gas[J].Journal of Harbin Institute of Technology,2018,50(7):46-51.
Authors:WANG Yide  SUN Qiaoqun  ZHANG Chengzhi  GAO Jianmin  LIU Tongren  LI Ximei  WANG Huashan and DU Qian
Affiliation:Research Institute of Combustion Engineering, Harbin Institute of Technology, Harbin 150001, China ;College of Vehicles and Energy, Yanshan University, Qinhuangdao 066004, Hebei, China,College of Aerospace and Civil Engineering, Harbin Engineering University, Harbin 150001, China,Shenyang Huashun Heating Group, Shenyang 110000, China,Research Institute of Combustion Engineering, Harbin Institute of Technology, Harbin 150001, China,Shandong Longfu Oil Shale Comprehensive Utilization Co., Ltd., Longkou 265700, Shandong, China,Research Institute of Combustion Engineering, Harbin Institute of Technology, Harbin 150001, China ;College of Vehicles and Energy, Yanshan University, Qinhuangdao 066004, Hebei, China,College of Vehicles and Energy, Yanshan University, Qinhuangdao 066004, Hebei, China and Research Institute of Combustion Engineering, Harbin Institute of Technology, Harbin 150001, China
Abstract:To realize nitric oxides(NOx) emission regulation below 200mg/m3 (O2 volume fraction at 3.5%) in heating furnace fired refining gas, a high efficiency low nitrogen reconstruction scheme by reburning technology was proposed, and it was confirmed by numerical calculation and industrial test. The software of FLUENT was applied to investigate the effects of reburn refining gas ratio and primary area stoichiometric ratio on the distribution of temperature and NOx mass concentration at different sections, generation, reduction characteristics of NOx and unburned rate of refining gas. According to the optimized numerical calculations, the reconstruction was implemented and industrial test was carried out for one week. The results showed that, with the reburn fuel ratio increasing, the proportion of high temperature space decreased, the amount of thermal NOx reduced and reduction increased, the NOx reduction efficiency by reburning impact firstly increased and then decreased. The highest NOx reduction efficiency by reburning impact when the reburn fuel ratio was 0.20. Increasing the reburn fuel ratio and decreasing the primary area stoichiometric ratio could increase the NOx reduction efficiency, but the unburned fuel ratio increased meanwhile. When the reburn fuel ratio between 0.15~0.20 and the primary area stoichiometric ratio between 1.15~0.20, the greatest and average values of NOx mass concentration were 160mg/m3 and 130mg/m3 (O2 volume fraction at 3.5%) respectively.
Keywords:nitric oxides  regenerative heating furnace  refining gas  reburning technology  mathematical modeling
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