基于纸滑托盘的卷烟成品高架库出入库系统改造

  目的  解决传统卷烟工商整托盘联运过程中装载效率低、托盘标准不统一、回收成本高等问题。  方法  将纸滑托盘放置在木质或塑料托盘上形成带纸托盘，作为成品件烟出入高架库的托盘容器，同时通过新建的扫码组垛子系统以及对工业企业卷烟销售出厂扫码系统改造，构建一套新的基于纸滑托盘的卷烟成品高架库出入库系统。  结果  以龙岩烟草工业有限责任公司成品高架库为对象进行测试，结果表明与传统整托盘联运方式相比，采用纸滑托盘出入库系统的装卸人数、装卸时间分别降低60%和25%，装载率和单托盘条码上报时间分别提高40%和90%，托盘回收成本降低77%以上，件烟损坏率下降96%，单箱运输费用下降37%，托盘存储占用面积下降99%，出入库能力为120托盘/h，能够满足生产和发货需求。  结论  基于纸滑托盘的卷烟成品高架库出入库系统可有效提高工商联运效率。 

Reconstruction of input and output system of high-rack warehouse for finished cigarettes based on paper-sliding tray

Objective]To overcome the low loading efficiency,inconsistent pallet standards and high recycling cost in the whole cigarettes pallet transportation process.Methods]The paper-sliding tray placed on a wooden or plastic tray was used in input and output system of high-rack warehouse for finished cigarettes.At the same time,through the new scaning barcode and stacking sub-system,and transformation of factory scanning barcode system for cigarette sales,a new set of elevated storage system of cigarette products is constructed based on paper sliding trays.Results]Compared with the traditional whole pallet transport mode,the paper-sliding traysbased loading and unloading system reduced the loading labor and the unloading time by 60% and 25%,while increased the loading rate and single-tray bar code reporting rate by 40% and 90%respectively.The recycling cost was reduced by more than 77%,the damage rate of cigarettes was reduced by 96%,the single-box transportation cost was reduced by 37%,the tray storage area was reduced by 99%,and the storage capacity was 120 pallets/h,which can meet the production and delivery requirements.Conclusion]High-rack warehouse of finished cigarettes based on paper-sliding tray can improve efficiency of industrial and commercial transportation.