Abstract: | The nucleation and formation of oxide film in unidirectional dry sliding contact has been studied in a vacuum chamber with and without the application of a magnetic field in the intention of identifying the role of magnetic intensity on the oxidation wear. The wear tests of the steel AISI 1045/steel AISI 1045 couple are investigated on a pin‐disc configuration under three various gas environments: in ambient air, under oxygen at 105 Pa and in vacuum at 5.10−5 Pa. The formation of oxide layer strongly depends on oxygen partial pressure and magnetic field intensity. These took the form of protective raised ‘islands’ of compacted debris which is developed gradually but rapidly increased as the oxygen partial pressure is increased and which could persist for extended periods during subsequent evacuation. Evidence from various experimental techniques indicates that the compacted debris is a mixture of iron oxides in the form of oxide‐covered particles, although the depth of oxide film has not yet been fully elucidated. Copyright © 2010 John Wiley & Sons, Ltd. |