Enhancement of coating characteristics via improved plasma electrolytic oxidation set-up |
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Authors: | MS Sharizal AR Bushroa MA Zavareh NA Sukrey |
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Affiliation: | 1. Department of Mechanical Engineering, Faculty of Engineering, University Malaya, 50603 KUALA LUMPUR, MALAYSIA;2. Mechanical Engineering Department, College of Engineering, Embry-Riddle Aeronautical University, 1 Aerospace Boulevard Daytona Beach, FL 32114-3900 USA |
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Abstract: | The plasma electrolytic oxidation process involves high-temperature operations and exposed to corrosive chemicals. Thus it requires stringent experimental set-up to produce uniform and high-quality coatings. This study proposes an enhancement to the current plasma electrolytic oxidation experimental set up to improve: 1) electrode holder; 2) cathode-anode electrodes, and 3) water-cooling system. In this paper, the focus is dedicated to the first two items. For the first item, the redesigned electrode holder is developed using 3-dimensional software. For the second item, results due to cathode via stainless container as well as carbon electrode are discussed. The performance of the new set-up plasma electrolytic oxidation is compared with the old one by analysing the microstructure and the mechanical properties of titanium dioxide coatings formed on a titanium aluminium vanadium alloy substrate using both set-ups. Surface morphology shows that the coating produced using the new set-up is thicker, denser and has lower porosity as compared to the coating deposited using the old set-up. The mechanical properties of hardness and adhesive strengths of the coating are also improved in the new set-up. Thus, the use of this set-up is recommended for improved coating performance to produce a uniform coating having enhanced mechanical performance. |
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Keywords: | Titanium dioxide coating plasma electrolytic oxidation micro-hardness adhesive strength electrode holder Titandioxidbeschichtung plasmaelektrolytische Oxidation Mikrohärte Haftfestigkeit Elektrodenhalter |
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