Contact conditions on nugget development during resistance spot welding of Zn coated steel sheets using rounded tip electrodes |
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Authors: | R Raoelison A Fuentes Ph Rogeon P Carré T Loulou D Carron F Dechalotte |
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Affiliation: | 1. Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111, Iran;2. Department of Advanced Materials Engineering, Dong-Eui University, Busan 614-714, Korea;3. Department of Materials Science & Engineering, The Ohio State University, Columbus, OH 43221, USA;4. POSCO Technical Research Laboratories, Gwangyang 545-090, Korea;1. Chair of Welding Engineering, Technische Universitaet Chemnitz, 09126 Chemnitz, Germany;2. Chair of Production Engineering, Anhalt University of Applied Sciences, 06366 Koethen, Germany;1. Division of Materials and Manufacturing Science, Graduate School of Engineering, Osaka University, 2-1 Yamadaoka, Suita, Osaka 575-0871, Japan;2. Joining and Welding Research Institute, Osaka University, 11-1 Mihogaoka, Ibaraki, Osaka 567-0047, Japan |
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Abstract: | This paper investigates the influence of coating on the nugget development during resistance spot welding of Zn coated steel sheets using rounded tip electrodes. The study relies on an experimental observation of zinc behaviour coupled with a numerical Electro-Thermo-Metallurgical–Mechanical analysis. The electro-thermal contact surface enlargement due to zinc ejection at sheet/sheet and electrode/sheet interfaces is found to have a negligible effect on the nugget development. The numerical analysis shows that the dispersion on the efficient weld size, attributable to the zinc effect, is below 10%. |
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