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High-aspect-ratio microstructural posts electroforming modeling and fabrication in LIGA process
Authors:H. Yang  Reiyu Chein  T. H. Tsai  J. C. Chang  J. C. Wu
Affiliation:(1) Institute of Precision Engineering, National Chung Hsing University, Taichung, 402, Taiwan;(2) Department of mechanical Engineering, National Chung Hsing University, Taichung, 402, Taiwan;(3) Physical Chemistry Section, Chung-Shan Institute of Science and Technology, Tao-Yuan, 325, Taiwan
Abstract:This paper describes a theoretical model that predicts the metal ion concentration distribution during electroforming high aspect ratio microstructures (HARM). The applied current density and microstructure aspect ratio were found as two important factors that affect the electroforming outcome. The analytical results are verified using experiments that electroforming microstructural posts with an aspect ratio of 10. Good agreement was obtained between the experimental and analytical solutions. Based on the ion concentration analytical prediction on the cathode surface, one can estimate the electroforming time required for fabricating a microstructure for a given aspect ratio.
Keywords:HARM  Ion concentration  Current density  Aspect ratio  Electroforming
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