Simulation of rubber isostatic pressing and shape optimization of rubber mold

An elastic–plastic FEM is developed to study the fundamental features of rubber isostatic pressing of powder with a view to performing a net-shape process. Experiments are also performed. It is thus shown that the properties of the rubber, in particular Poisson's ratio, give a great influence on the shape of compact and density distribution. The thickness of the rubber mold is also influential; the thicker the mold, the closer is the shape of compact to the cavity shape. An optimization scheme is also developed, so that one is able to determine the cavity shape that gives a desired shape of compact.