CO2-selective membranes for hydrogen purification and the effect of carbon monoxide (CO) on its gas separation performance

Industrial hydrogen production may prefer CO₂-selective membranes because high-pressure H₂ can therefore be produced without additional recompression. In this study, high performance CO₂-selective membranes are fabricated by modifying a polymer–silica hybrid matrix (PSHM) with a low molecular weight poly(ethylene glycol) dimethyl ether (PEGDME). The liquid state of PEGDME and its unique end groups eliminate the crystallization tendency of poly(ethylene glycol) (PEG). The methyl end groups in PEGDME hinder hydrogen bonding between the polymer chains and significantly enhance the gas diffusivity. In pure gas tests, the membrane containing 50 wt% additive shows CO₂ gas permeability and CO₂/H₂ selectivity of 1637 Barrers and 13 at 35 °C, respectively. In order to explore the effect of real industrial conditions, the gas separation performance of the newly developed membranes has been studied extensively using binary (CO₂/H₂) and ternary gas mixtures (CO₂/H₂/carbon monoxide (CO)). Compared to pure gas performance, the second component (H₂) in the binary mixed gas test reduces the CO₂ permeability. The presence of CO in the feed gas stream decreases both CO₂ and H₂ permeability as well as CO₂/H₂ selectivity as it reduces the concentration of CO₂ molecules in the polymer matrix. The mixed gas results affirm the promising applications of the newly developed membranes for H₂ purification.