The Ni/ZrO2 catalyst and the methanation of CO and CO2

The Ni/ZrO₂ catalyst is one of the most active systems for the methanation of CO to be employed in the hydrogen purification for PEMFC. This contribution aims to study the effect of ZrO₂ on the methanation of CO and CO₂. The catalytic behavior of Ni/ZrO₂, Ni/SiO₂, a physical mixture comprising Ni and ZrO_2, and a double-bed reactor were evaluated. The TPD of CO and CO₂, TPSR and the cyclohexane dehydrogenation reaction were carried out to describe the catalysts and the reactions. The high activity of Ni/ZrO₂ catalyst toward the methanation of CO is related to the presence of active sites on the ZrO₂ surface. The methanation of CO occurs on ZrO₂ due to its ability to adsorb CO and also because of the hydrogen spillover phenomenon. Apparently, the effect of ZrO₂ is less relevant for the methanation of CO₂. Ni/ZrO₂ is a very promising system for the purification of hydrogen.