Al2O3-Ta2O5-rich glass-ceramic with interconnected pores and its sintering

Substitution of SiO₂ in the ternary sodium borosilicate system with Al₂O₃ plus Ta₂O₅ was found to produce glass which decomposed into microphases and/or crystallized after heat treatment. At least one of the phases present was water soluble. The structure of the material was glassy with the presence of a small crystalline content. Crystalline forms found during powder X-ray diffraction analysis of heat treated, leached and then sintered materials were orthorhombic NaTaO₃ plus AIBO₃, orthorhombic NaTaO₃ and orthorhombic Na₂O · 4Ta₂O₅ plus rhombic 9AI₂O₃ · 2B₂O₃, respectively. The specific surface areas of the leached materials ranged between 96 and 304 m²g^–1, while the mean pore radii of interconnected pores were calculated to be between 2.0 and 8.4 nm. A sintering rate of between 1520 and 1580° C for 5 min were estimated from void volume and bulk density measurements.