Dekontamination von Primärverpackungen mittels Atmosphärendruckplasmen

Decontamination of primary packaging by means of atmospheric plasmas The increasing demand of perishable products in urban areas as well as the globalisation of the markets also rises up the requirements for packaging. The storage life of these products is provided by microbial reduction in food and packaging, which is realized by aseptic filling or diffusion barriers. Furthermore, in pharmaceutical products it is recommended that preserving agents should not be added to avoid allergic reactions. Therefore packaging with low microbial load up to sterility is needed. Sterilization in wet (peracetic acid) or dry (hydrogen peroxide) set ups are currently available and used in the beverage industry. Pharmaceutical and food industry would prefer decontamination methods without hazardous substances. The possibility of plasma to generate antimicrobial effective components such as UV light, charged particles (ions, electrons) and reactive radicals offers an alternative to common decontamination methods. Plasmas can be separated in two main groups, the low‐pressure plasma and the atmospheric pressure plasma which have advantages and disadvantages. However, both are expected to require lower total process times than the current chemical methods. The construction for bottle treatment used in this study is based on microwave‐driven self propagating discharge. A careful design of the plasma source by using simulation tools is necessary to avoid hot spots during the bottle treatment. Minimization of process times before and after the decontamination treatment is necessary for industrial processes. The lock in and lock out of the bottles into the microwave area may be a limitative factor. Therefore the development of a barrier‐free transport system for 200 ml PET bottles was realized in this work. Temperature investigations of the material PET showed a critical temperature range above 60 °C at 4 cycles of 1000 W. After an 1 second plasma treatment a maximal reduction rate of 2 log10 was observed. A longer treatment time of 5 minutes led to an inactivation of 4 to 5 log10 for vegetative bacteria and of 2 to 3 log10 for Bacillus spores. Moreover an optimization of plasma generation inside the bottles may increase the microbiological inactivation. An optimization of the antimicrobial efficiency is necessary and detailed investigations of inactivation mechanisms of atmospheric pressure plasma should follow.