Synthesis of mesoporous ZSM-5 from rice husk ash with ultrasound assisted alkali-treatment method used in catalytic cracking of light naphtha

A series of mesoporous ZSM-5 zeolite was synthesized with ultrasonic assisted alkali-treatment technique and their catalytic activity was investigated in catalytic cracking of light naphtha. ZSM-5 zeolite was synthesized from rice husk ash without using any organic template. Effect of alkali-treatment conditions on physicochemical properties of synthesized zeolite was investigated with XRD, FESEM, TEM, N2 adsorption-desorption isotherm, NH3-TPD and TGA technique. It was found that ultrasound energy facilitates the creation of hierarchical structure of ZSM-5 during alkali-treatment. According to XRD analysis, zeolite structure was preserved after 20 min ultrasonic assisted alkaline treatment. However, prolonged dessilication time led to the destruction of MFI zeolite structure. The synthesized ZSM-5 represented highly ordered hexagonal-shape morphology. With increasing alkali-treatment time, the plough land roughness appeared on the surface of zeolite. Comparison of the textural properties samples revealed that the mesopore surface area of alkali-treated samples increased considerably with the increase of ultrasonic assisted alkali-treatment time. Results from catalytic activity tests showed that ultrasound energy has great influence on the activity of ZSM-5. The sample had the highest activity after alkali-treated for 20 min in presence of ultrasound energy which was due to their appropriate hierarchical structure.