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数值模拟技术在大型铸钢件生产中的应用
引用本文:刘小刚,沈厚发,康进武,张雷,黄天佑,边敦亭.数值模拟技术在大型铸钢件生产中的应用[J].热加工工艺,2005(5):65-66,68.
作者姓名:刘小刚  沈厚发  康进武  张雷  黄天佑  边敦亭
作者单位:1. 清华大学,机械工程系,北京,100084
2. 马鞍山钢铁股份有限公司,机械设备制造公司,安徽,马鞍山,243000
摘    要:大型铸钢件在实际生产中易产生缩孔缩松、应力变形等缺陷。本文采用清华大学机械工程系开发的FDM/FEM集成分析系统,对马钢双板轧机机架及5000t油压机横梁凝固过程中的温度场、应力场进行了模拟分析,并根据模拟结果对工艺进行了改进。按照制定的工艺进行实际生产,均一次浇注成功。

关 键 词:FT—STAR软件  大型铸钢件  热应力  数值模拟
文章编号:1001-3814(2005)05-0065-02

Numerical Simulation of Solidification Process of Heavy Steel Casting
LIU Xiao-gang,SHEN Hou-fa,KANG Jin-wu,ZHANG Lei,HUANG Tian-you,BIAN Dun-ting.Numerical Simulation of Solidification Process of Heavy Steel Casting[J].Hot Working Technology,2005(5):65-66,68.
Authors:LIU Xiao-gang  SHEN Hou-fa  KANG Jin-wu  ZHANG Lei  HUANG Tian-you  BIAN Dun-ting
Affiliation:LIU Xiao gang 1,SHEN Hou fa 1,KANG Jin wu 1,ZHANG Lei 1,HUANG Tian you 1,BIAN Dun ting 2
Abstract:Shrinkage and shrinkage porosity, stress and deformation often occurs during the production of heavy steel casting. In this paper, the temperature field and stress field during the solidification of the twin band mill house casting and beam steel casting of 5000t oil hydraulic press in Maanshan Iron and Steel Corporation were simulated by FDM/FEM integration system developed by Tsinghua University. Based on the simulation results, the design of these castings is evaluated and optimized. These castings are successfully produced with good quality.
Keywords:FT  STAR  heavy steel casting  thermal stress  numerical simulation
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