Magnesia induced coagulation of aqueous PZT powder suspensions for direct coagulation casting

Coagulation characteristics of poly(acrylate) dispersed PZT powder suspensions by MgO coagulating agent have been studied. The PZT powder suspensions undergoes coagulation at MgO concentrations much lower than the equivalent amount to react with the dispersant indicating a major shift in the coagulation mechanism from the corresponding alumina powder suspensions. Unlike in alumina powder suspensions, the Mg²⁺ ions generated from the MgO reacts with the ammonium poly(acrylate) adsorbed on particle surface that result in cross-linking of PZT particles by Mg²⁺ through the ammonium poly(acrylate) molecules. The particle bridging induces faster coagulation of the slurry cast in a mould as required for an ideal DCC process. The compressive strength and stability against oscillatory stresses of the wet-coagulated bodies increased with increase in number of cross-links between the particles. The PZT green bodies prepared by the DCC process sintered to near theoretical density and the MgO added as coagulating agent (～0.1 wt%) had only minor influence on its piezoelectric characteristics.