Unconstrained plastering—Hexahedral mesh generation via advancing‐front geometry decomposition

The generation of all‐hexahedral finite element meshes has been an area of ongoing research for the past two decades and remains an open problem. Unconstrained plastering is a new method for generating all‐hexahedral finite element meshes on arbitrary volumetric geometries. Starting from an unmeshed volume boundary, unconstrained plastering generates the interior mesh topology without the constraints of a pre‐defined boundary mesh. Using advancing fronts, unconstrained plastering forms partially defined hexahedral dual sheets by decomposing the geometry into simple shapes, each of which can be meshed with simple meshing primitives. By breaking from the tradition of previous advancing‐front algorithms, which start from pre‐meshed boundary surfaces, unconstrained plastering demonstrates that for the tested geometries, high quality, boundary aligned, orientation insensitive, all‐hexahedral meshes can be generated automatically without pre‐meshing the boundary. Examples are given for meshes from both solid mechanics and geotechnical applications. Copyright © 2009 John Wiley & Sons, Ltd.